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EDM 101M Mini

Your Portable Solution for Broken Tool Removal

The EDM 101M Mini delivers compact EDM performance for broken tap, drill, stud, and bolt removal in hard-to-reach areas. Designed as the most portable head in the EDM 101 family, the Mini helps shops work across large parts, tight setups, and benchtop applications with greater flexibility.

Ideal when portability is the top priority, the EDM 101M Mini connects to the same PCU and tablet used across the EDM 101 platform.

$XX,XXX.XX

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EDM 101M Mini Controller and Head Unit
EDM 101 Before and After Broken Tap Removal Example

Remove Broken Tools
in Tight Spaces

Don’t let broken tools stop production or force complex part handling. The EDM 101M Mini helps remove broken taps, drills, studs, and bolts without moving large parts or building complicated setups.

With its compact head and extended reach, the EDM 101M Mini helps recover valuable parts, reduce scrap, and keep repair work moving.

Meet the EDM 101M Mini

CMW Tech’s EDM 101M Mini brings portable broken tool removal to the EDM 101 platform. Built for applications where access and mobility matter most, the Mini Head measures approximately 3.0″ W x 4.0″ H x 6.0″ L and can reach up to 10 feet from the PCU through an in-line umbilical system.

The EDM 101M Mini operates using the same PCU and wireless tablet interface as the EDM 101P and EDM 101R. Operators simply select the installed head type in the tablet app and begin working with the right setup for the job.

EDM 101M Mini Specifications

Repair Valuable Parts and Tools

Recover parts that would otherwise be scrapped due to broken taps, drills, bolts, or studs. The EDM 101M Mini gives shops a practical way to save valuable components in difficult repair situations.

Reach Across Large Components

The Mini Head’s compact size and extended reach make it easier to access large fabricated parts, oversized fixtures, assemblies, and workpieces that are difficult to position under larger equipment.

Add Portable EDM Capability

Use the EDM 101M Mini for benchtop applications, maintenance work, repair departments, and other jobs where portability is more important than traditional machine-mounted setup.

EDM 101M Mini Specifications

Output

  • 120 Volts DC programmable 0.3 through 20 Amps
  • Complete On/Off Time programmable control

Input

  • AC 220-230V -60hz Single Phase (20amps)

Head Travel

  • Z-axis 3.0” (76mm) with .001” jog resolution
  • Theta 0-270 degrees with 0.1-degree resolution
  • Full Z-Pecking control as well as Theta sweep

Tool Removal Range

  • 0-80 to ½-20 equivalent to M1.6 – M13

Electrode Diameter

  • Round .015 to .5 inch (0.38 to 12.7mm)
  • Hex up to 14mm, Keyways: to .375 square

Head

  • Easy access ESTOP switch
  • Integrated LCD displays active job and operational Icons
  • Quill mount Head to Bridgeport or optionally attach head to rigid structure or magnetic base

Working Speed

  • 0.003”-0.03”/min (0.076 – 0.75mm/min)
  • Automatic EDM servo control
  • Results depend on electrode, target material, and cross-section

Power Control Unit

  • Mount to Bridgeport with CMW Ram-Hanger or Tabletop

Flush and Filter

  • Easy maneuver cart with 20-gallon tank; deionized or distilled water
  • Two pumps: low-pressure side and adjustable core flush pressure up to 100 psi
  • Two-stage economical filter system

User Interface

  • Easy-to-use wireless Android Tablet
  • Four operational modes: Setup, Job, Run + Info for feedback
  • Full parameter control to create, edit, save, and retrieve jobs
  • Real-time EDM progress with Auto-stop for depth control

Let’s Chat About the EDM 101M Mini

To learn more about the EDM 101M Mini and other CMW Tech solutions, please complete the form. If you wish to speak with our sales team now, please call 1-215-721-0120.

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