EDM 101R Rotate

Your Portable Solution for Removing Hard-to-Reach Broken Tools and Bits

The EDM 101R Rotate delivers powerful EDM performance for broken tap, drill, stud, and bolt removal. Designed specifically for extraction applications, the Rotational Head features full 360-degree positioning to provide improved access, electrode alignment, and flexibility when removing broken tooling from challenging locations.

Ideal when broken tool removal is the primary objective, the EDM 101R connects to the same PCU and tablet used across the EDM 101 platform, providing a dedicated removal solution with enhanced rotational capability.

$22,900.00

EDM 101R Rotate Tooling Head and Tablet for Broken Tool Removal, Broken Tap Removal, Broken Stud Removal
EDM 101 Before and After Broken Tap Removal Example

Remove Broken Tools Faster

Don’t let broken taps, drills, studs, and bolts disrupt production. The EDM 101R Rotate is designed specifically for broken tool removal, giving operators greater flexibility to align electrodes and access difficult extraction points.

With full 360-degree rotation capability, the EDM 101R helps simplify setup, improve access around obstructions, and remove broken tooling efficiently. Recover valuable parts, reduce scrap, and get equipment back into service faster.

Meet the EDM 101R Rotate

CMW Tech’s EDM 101R Rotate is engineered specifically for broken tool removal applications. Featuring full 360-degree rotational capability, the Rotational Head allows operators to optimize electrode positioning and access challenging removal locations with greater flexibility and control.

The EDM 101R operates using the same PCU and wireless tablet interface as the EDM 101P and EDM 101M. Operators simply select the installed head type within the tablet app and begin working with the configuration best suited for the application.

Recover Valuable Parts and Tools

Save parts that would otherwise be scrapped due to broken taps, drills, bolts, and studs. The EDM 101R Rotate helps shops recover valuable components quickly and efficiently, reducing replacement costs and minimizing production delays.

Improve Access for Difficult Removals

The EDM 101R’s full 360-degree rotational capability makes it easier to align electrodes and access broken tooling from the optimal angle. This added flexibility can simplify setup and improve results when working around obstructions or challenging part geometries.

Built for Tool Removal Applications

When broken tool extraction is a regular part of your operation, the EDM 101R provides a dedicated solution designed for the task. From machine shops and maintenance departments to repair specialists and service providers, the Rotational Head helps streamline removal operations and keep equipment and production running.

EDM 101R Rotate Specifications

Output

  • 120 Volts DC programmable 0.3 through 20 Amps
  • Complete On/Off Time programmable control

Input

  • AC 220-230V -60hz Single Phase (20amps)

Head Travel

  • Z-axis 3.0” (76mm) with .001” jog resolution
  • Theta 0-270 degrees with 0.1-degree resolution
  • Full Z-Pecking control as well as Theta sweep

Tool Removal Range

  • 0-80 to ½-20 equivalent to M1.6 – M13

Electrode Diameter

  • Round .015 to .5 inch (0.38 to 12.7mm)
  • Hex up to 14mm, Keyways: to .375 square

Head

  • Easy access ESTOP switch
  • Integrated LCD displays active job and operational Icons
  • Quill mount Head to Bridgeport or optionally attach head to rigid structure or magnetic base

Working Speed

  • 0.003”-0.03”/min (0.076 – 0.75mm/min)
  • Automatic EDM servo control
  • Results depend on electrode, target material, and cross-section

Power Control Unit

  • Mount to Bridgeport with CMW Ram-Hanger or Tabletop

Flush and Filter

  • Easy maneuver cart with 20-gallon tank; deionized or distilled water
  • Two pumps: low-pressure side and adjustable core flush pressure up to 100 psi
  • Two-stage economical filter system

User Interface

  • Easy-to-use wireless Android Tablet
  • Four operational modes: Setup, Job, Run + Info for feedback
  • Full parameter control to create, edit, save, and retrieve jobs
  • Real-time EDM progress with Auto-stop for depth control

Let’s Chat About the EDM 101R Rotate

To learn more about the EDM 101R Rotate and other CMW Tech solutions, please complete the form. If you wish to speak with our sales team now, please call 1-215-721-0120.

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